Examples of Our Project Work
IQF vegetable BLENDING SYSTEM INSTALLATION
Supported installation of new IQF vegetable component blending system - declumping and blending multiple components in IBC totes
Development of commissioning protocol, including schedule, resource plan, and task list for all project areas
Start-up coordination and commissioning on-site technical support
Construction and contractor management for final installation and all punch list activities
INGREDIENT SILO CIP IMPROVEMENT
Completed CIP system recipe overview and made improvements for cleaning efficiency / efficacy on existing ingredient silos
Led installation and commissioning of new spray jet devices for 12,000 gal ingredient silos
PIGGING SYSTEM & PROCESS HYGIENIC UPGRADE
Procurement of all new equipment and vendors for installation of new pigging system for ingredient supply system
Completed re-design of system and prepared turn-key installation
Contractor and construction management for project
Leadership of start-up and commissioning of new equipment
NEW PIZZA LINE INSTALLATION & FACTORY EXPANSION
Supported the development of commissioning schedule and resource plan for all project areas for new pizza manufacturing facility expansion
Commissioning and engineering qualification lead for sauce processing systems
Facility start-up coordination and commissioning technical support – Bakery, CIP systems, Sauce processing
PIE SLICING LINE INSTALLATION & FACTORY EXPANSION
Start-up coordination and commissioning lead for new equipment install for new frozen pie slicing line and facility expansion
Responsible for developing detailed project commissioning and qualification schedule and resource plan for the project with coordination across all work streams
SAUCE FACTORY CIP SYSTEM OPTIMIZATION
Provided system design and programming audit to identify opportunities for improvement on existing low-acid sauce processing CIP systems
Controls and system optimization to improve efficiency and efficacy
Completed CIP validation study to validate system changes implemented
WASTEWATER TREATMENT PLANT UPGRADE
Project management for upgrade of existing waste water treatment system for large dessert manufacturing facility
Project and budget management at $460K
Engineering design lead
Construction management lead for project
Leadership of start-up and commissioning of new equipment and system
bakery FLOORING AND FOOD SAFETY UPGRADE PROJECT
Project management for new epoxy flooring installation in bakery
Project & budget management at $454K
Contractor and construction management for project
bakery ROOF REPLACEMENT
Project & budget management of infrastructure upgrades at $474K
Contractor and construction management for project
PRODUCT RECOVERY PIGGING SYSTEM UPGRADE
Procurement of all new equipment and vendors for installation
Completed re-design of system and prepared turn-key installation
Contractor and construction management for project
Start-up and commissioning of new equipment
CIP System Audit and Design Review / Focused improvement
Completed CIP system recipe overview and made improvements for cleaning efficiency / efficacy
Completed CIP and Process Piping field review and as-built P&IDs
Completed Hygienic design audit and summary report
Provided design and quotation for turnkey installation of new CIP system
Spirits 50ml bottling line efficiency improvements
Shrink bundler speed and efficiency focused improvements - increased speed of machine by 20%, reduced breakdowns by 50%
Case packer speed and efficiency focused improvements
Check-weigher and reject system efficiency focused improvement lead
Wastewater Treatment Plant Installation
Installation of new waste water treatment system in existing building and interim temporary system during construction
Project & budget management at $2.45 MM
Design lead and management of design engineering firm
Management of installation and construction / contractors
Leadership of start-up and commissioning of new equipment and system
Dry Pasta - Packaging Line Install & Focused improvement
Led upgrade of legacy dry pasta pouch packaging lines to increase speed and efficiency for new product lines
Start-up coordination and contractor management
ingredient Silo Load Cell Addition
Project budget and management of installation of load cells on existing 10,000 gal ingredient silos - $500K in capital, $500K in savings annually
Start-up and commissioning of new equipment
Ammonia PSM & Mechanical Upgrade Project
Piping and system upgrade for large scale baking facility
Project and contractor management - $635K in capital
Start-up and commissioning of new equipment
Sauce Factory Line - Yield Loss Improvement
Pasta sauce line / batch kitchen yield loss analysis - identification of batch yield losses to reduce material losses and improve line efficiency
Process equipment maintenance & functionality audit